Technical article

Gas dehydration unit molecular sieve

2025-05-26

Molecular sieve dehydration method is a relatively efficient dehydration method, which utilizes the special structure and adsorption properties of molecular sieves to adsorb natural gas moisture onto them under certain conditions. This method can achieve continuous operation and automatic control, with good dehydration effect, and can recover and regenerate adsorbents.
 
One of our customers, who comes from Asia, they need to put our molecular sieve 4A and ceramic balls into a drying tower. Natural gas will pass through this tower, and our molecular sieve 4A desiccant will remove water vapor from the airflow, making the natural gas flowing out from the other side dry. At the same time, our inert ceramic balls will be placed at the bottom and top of the drying tower to protect the molecular sieve from particle damage. This process is very important in the oil and gas industry, as moisture can affect the quality and transportation efficiency of natural gas.
 
The following is the specific operation process:
Use adsorbents to remove water from natural gas, thereby achieving dehydration. Adsorbents are generally porous materials such as molecular sieves, which have a large surface area and strong adsorption capacity. When natural gas passes through the adsorber, the adsorbent adsorbs water and can also remove other impurities from the natural gas. Next, the adsorbent needs to go through a regeneration process to release the adsorbed water and prepare for another dehydration operation.
Lowering the temperature of natural gas and condensing the water vapor inside into liquid water can achieve the purpose of dehydration. Condensation dehydration is one of the common dehydration methods. Natural gas enters the condenser, and as soon as the temperature drops, water vapor condenses into liquid water. Next, by using a separator to separate natural gas from liquid water, dry natural gas can be obtained.
Contact natural gas with selective absorbents so that water can be absorbed into the absorbents, thereby achieving dehydration. This method may be used in certain specific situations, where natural gas comes into contact with molecular sieve adsorbents and water enters the absorbent, completing the dehydration of natural gas.


So why choose molecular sieve 4A? Rather than choosing other types of molecular sieves?
The main reason why molecular sieve 4A is preferred for dehydration is due to its pore size and adsorption properties.
1st the pore size of zeolite 4A is 4A, which is suitable for selective adsorption of water molecules. As the diameter of water molecules is about 3 Å, they can enter the pores of zeolite 4A smoothly, thereby achieving efficient dehydration. Compared to molecular sieve 3A, its pore size is smaller, which limits the entry of water molecules. However, molecular sieve 5A has a larger pore size and can adsorb not only water molecules but also larger hydrocarbon molecules, making it unsuitable for natural gas dehydration.
2nd In addition, molecular sieve 4A maintains a high adsorption capacity at high temperatures and can maintain stable dehydration effects in various working environments. Therefore, it performs well in natural gas dehydration processes and is an economical and efficient adsorbent.


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Tracy Chen
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